Safety First, Always

Implement robust safety systems that protect your workforce

Ensure the safety of your employees with a comprehensive safety system designed and installed by SPS. From risk assessments by TUV-certified engineers to custom designed safety fencing and turnkey solutions, we deliver unmatched protection and compliance tailored to your needs.

Safety System Process

Initial Risk Assessment

  • Conduct visual and instrument-based inspection of mechanical components.
  • Review control systems and guarding mechanisms.
  • Identify hazards and access issues (e.g., emergency gate access, operator box placement).

Define Scope

  • Clarify the future use of the machine.
  • Gather input from operations, maintenance, and safety teams.
  • Engage engineering and vendor partners.

Design and Engineering

  • 3D Scan of equipment & area
  • Develop a safety upgrade plan including mechanical and control system improvements.
  • Ensure compliance with OSHA and ANSI standards.
  • Validate design using external safety models.

Procurement and Prework

  • Order necessary parts (e.g., PLCs, safety modules) early.
  • Coordinate with suppliers for lead times and manuals.
  • Begin prework during scheduled downtime.

Installation and Commissioning


  • Schedule installation during planned outages.
  • Ensure onsite supervision and vendor support.
  • Conduct operator and maintenance training.
  • Perform functional and safety validation testing.

Post-Upgrade Review and Documentation

  • Update safety manuals and LOTOTO instructions.
  • Establish preventative maintenance plans.
  • Debrief with stakeholders to capture lessons learned.